Kontrol umpan balik secara real-time adalah metode yang menghubungkan checkweigher dengan kontrol pengisian produk, sehingga mendukung perbaikan kesalahan pengisian dengan cepat. Kontrol ini mengatasi masalah penyimpangan yang terdeteksi oleh alat pengisian material, yang disebabkan oleh perubahan dalam lingkungan, karakteristik produk, atau masalah dengan peralatan pengisian. Bila perbedaan berat produk terdeteksi, sistem akan mengirimkan sinyal ke peralatan pengisian dan memintanya untuk menyesuaikan tingkat pengisian.
Kontrol umpan balik METTLER TOLEDO akan menghitung nilai berat rata-rata untuk sejumlah penimbangan yang ditetapkan sebelumnya selama jangka waktu yang diberikan. Selanjutnya, berat rata-rata ini dibandingkan dengan berat target yang ditentukan oleh produsen. Ketidaksesuaian di antara keduanya akan memicu pengiriman sinyal penyesuaian ke peralatan pengisian. Penghitungan berat rata-rata, serta perbandingan dan sinyal kontrol umpan balik berikutnya dijalankan sebagai proses berkelanjutan. Hal ini memastikan bahwa setiap penyimpangan akan terdeteksi cukup dini untuk mencegahnya menjadi masalah yang berat.
Setelah penyesuaian dilakukan, checkweigher akan terus memantau berat dengan cara yang sama seperti sebelumnya, namun akan ada penundaan sebelum sistem dapat kembali mengirimkan sinyal kontrol lain ke alat pengisian material. Kondisi ini memberikan waktu bagi alat pengisian material untuk menyesuaikan diri dengan pengaturan baru dan mencegah sistem terlalu banyak melakukan perbaikan.
Penerapan kontrol umpan balik bersifat langsung. Checkweigher dapat diintegrasikan langsung ke dalam kontrol alat pengisian material, atau jika area pabrik telah dilengkapi sistem otomatisasi dalam jaringan, maka checkweigher dapat disambungkan ke sistem tersebut. Agar kontrol umpan balik berjalan efektif, checkweigher harus berada sedekat mungkin dengan alat pengisian material untuk mengurangi penundaan antara penyesuaian yang dilakukan dan pengaturan baru yang diterapkan. Dengan posisi yang tepat, checkweigher yang memiliki kemampuan kontrol umpan balik akan memastikan pengisian di atas kapasitas diminimalkan, sehingga menghasilkan penghematan biaya. Pengisian di bawah kapasitas juga akan dicegah, sehingga memastikan kesesuaian terhadap panduan penimbangan dan pengukuran.
The C33 checkweigher combines reliable weighing accuracy with rugged machine design for harsh production environments. The system, including the HMI, is IP69 rated and proven resistant to most caustic detergents and high-pressure cleaning.
Built for harsh environments, the C35 combines uncompromising precision at fast speeds with a stable and resilient system design which, including the HMI, is fully IP69 rated and proven resistant to most caustic detergents and high-pressure cleaning.
The flexible and compact C12 StandardLine checkweigher offers efficient and reliable 100% weight inspection with a throughput of up to 200 packs per minute, delivering high weighing accuracy for products up to 6000g.
The C16 delivers accurate weighing results at speeds of up to 300 pieces per minute for all applications.
Affordable checkweigher ideally suited to replace spot checks with 100% inline weight control. The easy to use system offers reliable performance for food and non-food applications in dry and wet environments.
Flexible mid-level checkweigher for standard weighing applications featuring a strain gauge load cell or our advanced FlashCell™ EMFR technology. Achieve high accuracy at throughputs up to 300ppm for food and non-food applications in dry, wet and harsh environments.
High performance checkweigher suitable for challenging weighing applications. Advanced FlashCell™ EMFR technology delivers maximum accuracy at throughputs up to 800ppm. The modular design offers customization to effectively handle any package type.
Precision checkweigher delivering maximum brand protection with dedicated options for pharmaceutical process safety and functionalities supporting FDA 21 CFR Part 11 compliance and GMP requirements.
Dynamic checkweigher with options to support pharmaceutical process safety, enhanced brand protection and FDA 21 CFR Part 11 functionality to support stringent quality control.
These heavy-load checkweighers deliver efficient and reliable weighing results for products up to 40kg or 100kg respectively. Suitable for dry, industrial production environments, they deliver 100% weight control of single, high-load products.
This robust checkweigher for heavy loads can be easily integrated into any production line, offers intuitive operation and delivers cost-effective, end-of-line completeness checks for products up to 80 kg.
This compact, easy to operate checkweigher is designed for high accuracy weight control of heavy loads up to 80 kg and can be configured to different application needs in challenging environments.
This compact and space saving machine integrates Checkweighing and Metal Detection in one space saving design. It delivers reliable, accurate weighing results and ensures that the product is free from metal contamination in a single process.
This combined checkweighing and X-ray inspection system integrates precision weighing, contamination detection, and quality control functions in one space-saving device, offering compliance with industry standards for packaged products up to 10 kg.
Serialization, verification, checkweighing and optional tamper proof sealing, ALL in one exceptionally safe process solution. The unit ensures global traceability and is a crucial element in reducing counterfeit pharmaceutical products.
This compact, easy to operate combination system is designed to deliver reliable metal detection and weight control for heavy loads up to 80 kg and can be configured to different application needs even in challenging environments.
The CM33 WD combines reliable weight checks and metal detection in a single rugged, space-saving machine that is IP69 rated and ideally suited for use in harsh production environments.
Built for operation in harsh environments, the CM35 WD combines metal detection and precision weighing in a single compact, space-saving device. Ideally suited as a critical control point (CCP), the stable, resilient system is fully IP69 rated.
The StarWeigh™ delivers laboratory accuracy at production throughput for small, unstable and lightweight products. The compact checkweigher can easily be installed into existing production lines and offers smooth and stable product transfer.
Patuhi standar industri farmasi yang ketat dan cegahlah hasil penimbangan yang tidak sesuai spesifikasi sampai ke tangan konsumen dengan sistem checkweigher farmasi kami.
Solusi checkweigher yang kuat dan sangat andal untuk industri kosmetik. Dukunglah proses produksi dan lindungi merek Anda dengan mengontrol berat produk kosmetik dengan benar.
Checkweigher untuk washdown yang dirancang dengan kokoh untuk tahan terhadap tekanan tinggi, suhu tinggi, dan pembersihan bahan kimia kaustik, sehingga ideal untuk lingkungan dengan sanitasi tinggi.
Checkweigher yang mudah dibersihkan untuk lingkungan yang basah dan keras -persiapan pembersihan yang cepat, hasil penimbangan yang andal, dan proses produksi yang efisien!
Temukan checkweigher untuk lingkungan kering dari kami demi meningkatkan kontrol kualitas dan mempercepat proses produksi Anda. Lakukan inspeksi terhadap karton, kaleng, botol, toples, saset, kantong, dan kemasan lainnya.
This powerful critical control point delivers metal detection, weight control, and label inspection in one, fully integrated and space-saving device. With full configuration flexibility, this system can be designed to match your application needs.
This fully integrated system offers weight control and completeness check combined with label inspection for all product shapes. The space-saving solution is fully configurable from standardized modules and offers advanced quality control.
Timbangan sebaris dirancang untuk menimbang berbagai produk berat secara andal. Cocok untuk kontrol beban berat atau pemeriksaan kelengkapan akhir lini produksi.
